In need to make one, then suddenly, two boxes for a friend. Special boxes...
For that task, I was given a few special boards coming out of their father's shop.
They are shorts of rough 4/4 boards of quilted and bird's eye maple, mostly and something that look like some sort of Mahogany??
The original plan was to turn pens for all the siblings, but now I need two less pens and two boxes :-(
My first plan was of course to resaw them on our large bandsaw at the wood shop on base.
Quick and simple...
Well,... sorta. I got some boards alright but smaller stock than expected.
Two similar rough boards gave me the small pile of lumber on the right,
rough cut to my dimension. Out of it, I got two long sides and one short side,
I'm short one side for only one box. And that board in the back
Which, as Rudy is pointing out, is quite tapered
The salvageable length is not the same thickness as my other boards
This is the end thickness I came up with.
Great from my project but material and time consuming.
That bandsaw was really drifting and cupping as judged by my cuts results, while it stay on top and followed my line on top. Should had check on the tension first I suppose?? Duh!
It was tight, but apparently not tight enough?
Plan B resaw at home by hand, No biggy, done it before.
Except that these are not pine boards but figured hard maple.
Since I already had the saw out and ready for sharpening,
may as well touch it up before removing it.
I do have another antique frame resaw but the blade need some attention, a lot more than my daily user, Disston No 8
Option No 3, need some work before
getting back to earning its keep.
Maybe find or make a new blade??
My boards are a good 1-1/8 inch strong.
Next was to establish a mark all around centered on the board to aid in resawing.
But what to use, I do not have a resaw plane ...yet...
A quick peek a boo into the magical willow basket of gauges and I came up with this gauge
Stanley No 65 circa early 60s with a full length pin
That worked pretty good, took a few passes
and encountered a few tricky spots.
Next how to deepen it? That would not be sufficient to guide the saw plate.
Carving and using the saw plate did it for me
I used small palm sized Japanese carving tool
A single bevel knife first to deepen the cut then
the V groove gouge to enlarged it for the saw plate
A tad messy but it works.
Notice the stray cut parallel to the colored streak.
Just jumping to follow the grain line.
Dragged the saw plate back and forth to widen
and deepen the cut. Shown final depth on one edge
Then it was sawing in diagonals the corner, flipping the board back and forth
cutting across
Until I finally went down a good two inches...finally, hard maple sure as heck does not resaw as easily as pine :-)
By then I was starting to drift on both sides, time to correct.
At this rate I may have to rethink the power saw options
Were I stopped, about two inches down
Starting to drift right
I am getting 1/2 inch thick boards out of it
Another option on the back burner
And then all too soon it was time to quit and get ready for the grand kids visit :-)
Bob, and Rudy tidying up before they arrived with Grandma
We appreciate all the hard work Bob.
ReplyDeleteWhat is the TPI on the saw you are using? Resawing this way gives me the same results you have no matter what kind of wood it is.
ReplyDeleteHi Ralph
ReplyDeleteMy Disston D8 has 5 TPI
Bob
Not long ago I tried to do the same in some simple white pine boards and it was a catastrophic failure. I used the exact same saw you did use, a Disston D8 5 TPI, freshly sharpened, but I guess my skills are far from good enough and I will need some more training to be able to get anything good from resawing.
ReplyDeleteBob, many thanks to show me that I am not the only one feeling the pain :)
That's going to be quite a workout, Bob. And BTW, that was an interesting frame saw. The blade was so thin.
ReplyDeleteNever be afraid to show your failures and tribulations, that is how we learn :-)
ReplyDeleteI pine it is a lot easier and dare i say faster...
Bob
Oh you got that right Matt, it is a heck of a workout.
ReplyDeleteLooking longfully at my tablesaw right now :-)
Bob, who had now both ends resawn a few inches