Wednesday, August 15, 2018

A tale of tool hunting and some progress around the Hacienda

We are back from our trip to see all the grandkids and kids all at once, we went to a life celebration on a camping ground in Ontario.

We rented a cabin, and so did one of our son, next door. Each cabins have a name and a theme, which kinda set the décor inside.  Our son Levi was in the Out of this world cabin (ET and other space creatures) we slept in the Dog house...

YES, I can honestly say that we have reached a new milestones in our relationship, I slept in the dog house, well actually both Jean and Rudy also :-)
The first night it was pretty cold, it dropped down to 11 C, Rudy appropriated all the blankets around him. Came morning, we had perhaps 5 in square of blankie left between Jean and I :-)

The grand kids thought it was pretty funny that Grampa was going to sleep in the doghouse, I did not quite got the joke until I saw our cabin, sure enough it was called the Dog house.

Yes, we slept in the dog house, Rudy felt right at home :-)

On our way up and down took time to see my good friend Jack in Nepean. He recently lost his wife at home, from cancer. He knew I went thru it earlier and I could so understand what he was going thru... :-(

Due to some medical emergencies in the family, we had to cut our trip shorter and rush back home. Did not get to do much, if any tool hunting... And yes, we had to skips a few visits along the way.
Sorry friends.

While we were away, my friend Dave, went a few times to check on my house.
After he accepted, I told him about being cautious of the automated sprinklers I deployed around the house and to stay away from the back deck, need urgent repair.
He went 5 times and jokingly said that it was Dave 5, Sprinklers 0, he has yet to get soaked.
I replied that I should have gotten the WIFI model instead of the Bluetooth one, that way I could spray him remotely :-)

When we got back, I went around to see how the gardens survived the heat waves with my clever watering systems I deployed. Solar pumps, Bluetooth enabled timers, electronic timer, soaking cones and etc. running drip irrigation, soaking hoses, rotating sprinkler's and etc. I felt quite smug :-)

Turns out, it was no big feat on Dave part against the Sprinklers...

When we left, I forgot to turn on the water valves to the sprinklers.
 Oups, says Bob with a red face :-)


Back home earlier, the first order of business was to put in our two windows Air Conditioner units and to finally replaced the two windows in my garage.
They had been stored inside since last November .

My friend and contractor, Doug Harrison

First one, in the back, replaced

Next one was the double unit on the side of the garage.
This is what my earlier repair look like from the side (first time I see how I did). I previously just cut off the rotten portion and spliced new pieces of wood, being careful not to stuck the window to the house framing

New unit installed, need to clean up, caulk, then install the black shutters back

The specs of my new windows.
Low-E coating, Argon filled, doubled glazed and blah blah...

Thinking of maybe recycling these two windows in backyard structures later on??
If that take too long, I'll just turf them out to the recycling scrapyard

Also took time under the sun during the continuous heat waves, to solidify the back deck.

Yes, those are my two off cuts of the 6X6 beam I put up in my basement hand tool shop.
The literally fallen apart green wooden remains was the former 4X4 post... 
I added extra support under when I first salvaged the deck a few years back (posts on deck blocks)

Not doing much to it, just has to hold up until it get demolished and a new one goes up.  Hopefully later this season.  As soon as we finalize the design and I figured out how I am going to afford it :-)

Back home, we went last weekend to Truro area, to visit Jean's sister and do some exploring around. There are some antique dealers in the area, so we dropped in to see what we could find.

There was quite a few tools to be found, but most of it was useless, hand drill with stuck gears, badly rotted and rusted planes etc. Not good :-(

Planes left outside since ….
The moulding planes are now beyond salvaging :-(
The long jointer body is starting to rot at the bottom of the nose on the ground... Tst Tst.

This is the antique store which had those planes outside (above)


But I persevered and finally found some good stuff across the street

Right across the street there is this one, which kinda looks after them all under one roof when it comes to using Debit machine instead of cash.  Each sales is recorded under various codes to differentiate each dealers.

Did not took long before I came across some interesting and promising finds

A Millers-Falls late model (70s) Mitre box for $95, not bad...
But NO I do not need another MBs in my shop thank you. ( I own 7 already)  Passed...

I had high hope for this location since it has a rich woodworking heritage: Dominion Chairs Company, makers of the world famous Bass Rivers chairs.  Yes, they exported around the world from this tiny location in rural Nova Scotia.

Saw a few chisels (Eskilstuna  Sweden) a few working hand drills, a few moulding planes, metallic bench planes etc, then I spied this one.

It is in beautiful condition and the dark colours remined me of an English planes. 
They were using lots of Tallow on their planes and consequently they tend to acquire a darker colour


Back home did a quick look up, and sure enough it is from the UK, Scottish actually, not English

Stewart from Edinburgh, Scotland
The way the maker stamp is done point to an early plane.
More on that in a follow up blog post...

I was so excited about this find, I just had to rescued it before it suffered a fate  like the ones left outside. Yes, Cdn $28 is a bit high, but I just had to rescue it.  Besides my eyes were telling me, this thing is quite old, older than the ones I usually comes across...   A suivre...

DOMINION CHAIR COMPANY 1860-1989

In the little town of Bass River in Nova Scotia (close to the head of the Fundy bay), there was once a furniture manufactory established along the Bass River. The river was used to bring the logs to the manufactory saw mill but it did not quite provided enough hydraulic force to powered the factory, they then relied on a steam boiler to run a steam engine driving line shaft machinery.

Using steam boilers meant that there was a constant threat of fire and sure enough it burned down with some regularity, 6 times, the last one being in 1989. It was never rebuilt after.

A poignant remember of the constant dangers.
As said earlier they burned down a few times (6)


The partners started making furniture at their homes around 1860, then in 1876, they became a Joint stock company: The Union Furniture and Merchandise company. 
The name Dominion Chair was adopted in 1903.  During their years they endured 5 devastating fires, an explosion, a four month old general strike in 1979 and finally the six and last fire in 1989.

Some of the explicative display boards around the site:



A pole railway used logs for tracks instead of steel rails.
It was often used to bring out trees from the forest and to bring in boilers, steam engines, saw mill etc. And of course shuttle workers in and out


These 6 fires and explosion have no doubt made an impact on the numbers of tools left to be found... :-(
But there are some remnants of the machinery left behind.

A portable boiler. The factory used a fixed one, but portable boilers like these 
were often used to generate power for portable saw mills etc.

A small steam engine from the original plant


This interesting machine was used to impressed the back of the chair 
with a decorative pattern (embossing machine)
Making press back chairs.

Hard to photograph in the harsh sunlight, but you can make out the pattern.
This machine was embossing cold. The curved back were feed by hands from a soaking bath.

Examples of antique pressed back chairs
Pic from Kijiji

They previously used a machine which heated the drum with 5 gas flames.  Guessing they switched after one of the fires.. :-(
This information was provided to me by a volunteer at the local museum. My guide used to work at the Dominion chair plant in the early 70s.

Being Pioneer days they had displays outside around the museum.

You can always count on some vintage tractors at rural shows

See the antiques display in the background?

Some woodworking related tools

Something I don't see exhibited often, lawn tractors??

So back home, back into our somewhat regular routine.
Today, Wednesday we worked at our local foodbank.  I was shocked to see our cupboard so empty, never seen them that low .

So now is a good time as any during these lasting months of summer, a friendly reminder that your locals foodbanks need supplies all year long, and for some reasons at this time of the year they always seems to run low...

If you were thinking of donating money instead of food items, it is always a better idea, since we have a bigger buying power than individuals can.  For the same amount you spend at the grocery store, we can purchase more and the things we need most. But however you can help, we will gladly always take it.

Bob, the Rotarian thanking you for helping us feed our neighbours, whomever you are, were ever you are.






Saturday, July 14, 2018

The Grampa birdhouse, 2018 edition

I read from Chris Schwarz years ago that in woodworking book publishing, bird houses books are among the top sellers, since...forever it seems.
Obviously a popular subject, let's take a hint...

Its been a long, long time since I made  a birdhouse, but I saw a picture of a whimsical one that I like.
so this is what we would do next as a project.
Google birdhouse with faces
A bit more involved than cutting shape with the scroll saw but why not.

So first lesson for them, how to square a board on four sides given only a piece of firewood and a dull hand plane...Kidding :-)

So I suppose, I should built one first and see how I am going to approached it with them.

I don't have a plan of course, just a picture of something that catch my eye, because it is screaming Grampa !!!! :-)


A quick doodle, a few key measurements and notes

A quick check of my left over side piece of  my 1st plane till
Should give me a few pieces, but need more

Brought a plank and my scrap pieces to the wood shop

Uses a stop for cutting all my pieces to ensure squareness
then similarly uses a stop to cut my roof angles

Perfect fit in just a few seconds of electrons munching

Back home with my piles of parts. 
Have  enough to make my first one, a  few left over parts to make two mores.
Will need more parts but had to come back home early

And before you knew it, it was time to drive the oldest to a slumber birthday party then take the youngest to the Kingston Steer BBQ and the bounce kingdom and the petting farm and etc, I was able to resume after supper

The youngest awaiting impatiently in line to get in.


First thing first, I reset the scroll saw to the leg vise position in order to set up the mitre saw.
I chose the NOBEX instead of my usual Stanley's and al because I am thinking this one should be less tiring to use. A 24 to 28 inch backsaw mitre saw is a tad heavy for the little ones, trust me!!!

Both saw stations set up

Similar set up as used at the Wood shop, we can cut both part of the roof angle
 on the mitre saw by hand, just as easily and with similar results.

First I thought I should try drilling the hole, with a brace.
I came up with a hole of  one and a half (1-1/2 in), at that size my choices are limited to hole saws or Forstner bits

Setting up a modern hex shank Forstner bit was no problem for the brace, it locked strong and true.
But it proved pretty hard to use.  For one thing, at this size in my set, it has a saw tooth edge and because of the rather short and stubby centering pin, it want to dance all over, wherever the saw tooth grips, making a mess. A smooth rim bit would had been a better choice in this case. As were the Forstner bits made for braces, incidentally...

A regular hex shank Forstner bit fit good in a two jaw alligator brace

You need heavy down pressure to stop it from skating around, 
but then it is hard to turn and the saw tooth make a mess

So obviously, not a great idea for the kids.  Need a Plan B...
Next obvious choice, although it does says on the bit boxes; To be used only in a Drill Press, was to chuck it to my cordless drill.  A tad tricky to start, because of the previous mess left behind, but managed to recover.  Would have to come up with a Plan C for them to make the hole. Hopefully I can set up my Post drill soon, that should do it.
Meanwhile need a back up plan in my pocket (an old enduring military thinghy :-)


Using the Makita cordless.
Done, a bit of blow out on the other side, but rather minimal.
Slowed right down at the end

After that it was time for the various face features, think Mr. Potato's Head.
Change the mustache, eye brow and etc and you have a new face. I want them to make some of their own creation, so I'll have them draw them then cut them mostly myself, cause...Squirrel...

Cutting a piece off long enough for nose(s).
I used a D-7 crosscut saw on the saw bench


Then to liberate off one nose from that piece, I used the NOBEX Miter saw.
That they should be able to do at least once??


Then it's off to the scroll saw to cut the side shape out

quick work with a sharp shop knife .
Round off all the extremities and sides except the top which connect to the eye brow piece

Then draw and cut the eyebrow.
I would had been so much more proficient on a bandsaw, regardless of blade size...


I am starting to realized that this thing is not as easy to master as I first thought for the little ones.. 
It required a lot of coordination hand & eyes, feeding a piece, following a line while holding it down and cranking with your other hand. No room for squirrels (or beers) in this equation... :-)

You can ease the workload on them by providing the cranking power yourself.
I think I will try cutting the next one using either my coping  or fret saw

But that is as far as I got today...

Until the next time, keep your sticks on the ice. Heh!

Bob, the builder

Friday, July 13, 2018

And our first project together was...

I found some small pieces of 1/8 thick plywood, cut them up for the kids to draw on it to then cut the shape out on the little saw at the bench

They both wanted to draw their own shapes so sharpen pencil and out you go.
Then they quickly decided that it should also be colored.


Finally the oldest was able to cut out her shape on the saw

She needed some help with the action. mostly how to hold the piece down and feed it.
But she got the hang of it

The youngest one has the attention span of a squirrel presently, so it is a bit more of a challenge :-)

Besides she has yet to finished her masterpiece

And by the time she was ready to cut, Jean mentioned maybe we should go to the beach.
The kids quickly turned that into lets go swimming, so the other masterpiece has not been cut, she decided to leave it as is and go swimming now.
So packed a lunch and off they went. I stayed behind with Rudy to get some yard work done.

So this is what we ended up with today.
Its going to be a long way before we built our first Applewhite chairs together :-)

Quick intro to the shop, but I got to learned a few things about them.
Next, we will be making a Grampa birdhouse, stay tuned :-)
I think Ill pre cut some of the pieces and they will assembled them then paint them of course …

Bob, the learning Grampa